This case study outlines the successful deployment and operation of a state-of-the-art 160kW DC fast charging station. The project was initiated to address the growing demand for reliable and rapid electric vehicle (EV) charging infrastructure, supporting the transition to sustainable transportation for local businesses and the general public.

The primary goal was to install a future-proof charging solution that could deliver a significant charge to modern EVs in minutes rather than hours, thereby enhancing customer convenience, promoting local commerce, and contributing to regional sustainability targets.

With the rapid increase in EV ownership, the existing Level 2 AC charging infrastructure in the area was insufficient. Key challenges included:

Long Dwell Times: AC chargers required several hours for a meaningful charge, limiting turnover and accessibility.

Range Anxiety: The lack of high-power charging options discouraged longer journeys and EV adoption among businesses with fleets.

A dual-port 160kW DC fast charging station was selected as the ideal solution. This system features:

Ultra-Fast Charging: Capable of delivering up to 160kW of power, it can add approximately 150-200 miles of range to a compatible EV in just 15-20 minutes.

Dual-Port Flexibility: Equipped with both CCS1 and CHAdeMO connectors, the station is compatible with the vast majority of fast-charging EV models on the market.

High Efficiency: The charger operates with peak efficiency (>95%), minimizing energy loss and operational costs.

Robust and Reliable: Designed for 24/7 public use with ruggedized construction, weatherproof rating (IP54), and advanced thermal management.

Smart Connectivity: Integrated with a cloud-based management platform for remote monitoring, payment processing, dynamic load management, and real-time status updates via a user-friendly mobile app.

The implementation of the 160kW charging station has delivered significant, measurable results:

Dramatically Reduced Charging Time: Reduced average charging sessions from 4-8 hours (Level 2) to under 30 minutes, increasing station availability and user satisfaction.

Increased EV Confidence: Effectively eliminated range anxiety for local residents and businesses, encouraging further EV adoption in the community.

Economic Boost: The charging hub has attracted EV drivers to nearby retail and service businesses, increasing foot traffic and revenue.

Sustainability Impact: The station is estimated to displace over 500 tons of CO2 emissions annually by supporting electric miles driven over conventional vehicles.

Proven Reliability: The station has maintained an uptime of over 99%, ensuring consistent and dependable service for all users.

The successful deployment of this 160kW DC fast charging station stands as a benchmark for modern EV infrastructure projects. It demonstrates how strategic investment in high-power charging technology directly addresses key barriers to EV adoption—convenience, speed, and accessibility. This project provides a scalable and replicable model for other municipalities, businesses, and site hosts looking to play a pivotal role in the clean transportation ecosystem and build a more sustainable future.